Abrasives for Cabinet Blasting: When blasting within
a closed cabinet, the abrasive recycles automatically as it drops into
the funnel of the cabinet and is used again and again.
Since the abrasive is continually recycled, improved abrasives that have
longer life, cut faster and deeper and create less
dust in the process can be considered. This type of improved abrasives are called
"hi-tech" abrasives and are not usually available
locally. TP Tools offers a full line of abrasives both popular
and hard-to-find types. All abrasives are in stock and can be
shipped the same day ordered if received be 2 PM EST.
Cabinet Blasting: The main feature of the cabinet is the funnel (below
the work area screen). It is used as the abrasive hopper as the abrasive can
be recycled automatically during use. Cabinet is loaded by pouring abrasive into the funnel through the top or side loading
door of the cabinet. In actual use, the abrasive is pulled by suction into the Power
Gun (siphon technology) and fed smoothly onto the surface of the object being
blasted. As the abrasive hits the object, abrasive drops down into the funnel
and is used over again. *Note: Do not overload the funnel. In most
cases, only 25 Lbs. of abrasive is required to operate a
cabinet. If you use more than 25 Lbs., the abrasive can become packed tightly
and will not feed properly.
Maintenance: Eventually, the abrasive breaks down to a
powder-like consistency. The abrasive becomes dull and
does not cut well. It is very dusty in use, making visibility
inside the cabinet poor. Using worn out abrasive is not economical
or practical and is the chief cause of poor visibility inside
the cabinet. Using worn out abrasive also causes
damage to the vacuum motor, as the powder-like dust can pass through
the pores of the vacuum bag and into the bearings of the vacuum
motor, ruining the motor and also blowing into the room through
the vacuum motor outlet. Most abrasive should be changed every
forty (40) hours of operation, although some abrasives will last
somewhat longer. Keep an eye on how quickly it cuts (compared
to when new) and the amount of dust inside the cabinet. If cutting
action is slow and visibility reduced, it is a good time
to change the abrasive.
Abrasive Changes Most Skat Blast Cabinets have a
spring-loaded trap door at the bottom of the funnel. Just place a
bucket under the funnel and push on the outer edge of the trap
door to empty the abrasive. (HINT: take an air hose and blow any
remaining abrasive down into the bottom funnel, so that all
old abrasive is discarded. Remember to wear a respirator, goggles
and gloves when you are performing any type of maintenance on the cabinet).
Characteristics of Abrasives: Most abrasives are graded
as to Sieve Size. A sieve is a utensil of wire mesh or closely
perforated metal used for straining or sifting, and can be used
to separate coarser abrasive from finer abrasive. As the abrasive
is poured through the sieve, the larger particles remain. The
sieve is rated by the number of openings per square inch, so the
higher the number, the finer the mesh. Also, the higher the
number, the finer the abrasive. If an abrasive is graded 60-80,
it means that it will pass through a grade 60 mesh sieve. Coarser
abrasives (lower numbers) normally cut faster and create
less dust within the cabinet, however the finish can be
so coarse that the surface being blasted is extremely rough. If intending
to paint or do further preparation on the metal, it is better
to use a finer abrasive, to save prep time later. In summary:
higher mesh numbers mean finer finishes and slower cutting action.
Lower numbers mean coarse finishes and faster cutting action.
Experiment with various types and grades of abrasive until you
select your "favorites".
Please note that we stock
and sell only "virgin" material, which means it
has not been reprocessed after being used commercially.
If you see abrasive at a "bargain price", it is possible
that you are buying non-virgin, or reprocessed abrasive. This
means that after being used commercially, it is sold to a processor,
who cleans and strains the used abrasive and resells it. Unfortunately,
you do not know what impurities may be in
the abrasive and, since it has been used, the edges are
no longer sharp. Cutting action will be slower, with more dust
when blasting. It is not economical or recommended to use anything
except "virgin" abrasives.